10S 36V 20A Smart BMS with UART Communication for E-scooter

This FY•X high quality 10S 36V 20A Smart BMS with UART Communication for E-scooter is a BMS specially designed by Huizhou Feiyu New Energy Technology Co., Ltd. for electric bicycle battery packs in the rental market. It is suitable for 10-string lithium batteries with different chemical properties, such as lithium ion, lithium polymer, lithium iron phosphate, etc.

It has a UART communication interface, which can be used to set various protection voltage, current, temperature and other parameters, which is very flexible. Supports lossless firmware upgrade function for BMS through UART communication. The protection board has strong load capacity and the maximum sustainable discharge current can reach 20A.

FY•X high quality 10S 36V 20A Smart BMS with UART Communication for E-scooter Functional characteristics

● Ten batteries are protected in series.

● Charging and discharging voltage, current, temperature and other protection functions.

● Output short circuit protection function.

● Output anti-sparking function.

● Charge and discharge secondary protection function.

● 4-way temperature detection.

● Accurate SOC calculation and real-time estimation.

● Protection parameters can be adjusted through the host computer.

● UART communication can monitor battery pack information through the host computer or other instruments.

● Multiple sleep modes and wake-up methods.

Physical reference picture

BMS front view

BMS back side picture

Front view of LED light panel

Real picture of the reverse side of the LED light panel

Electrical parameters(Ta = 25 ℃.)

BMS principle block diagram

Protection principle block diagram

PCB size structure diagram

Dimensions 329*112 Unit: mm Tolerance: ±0.5mm

Protection board thickness: less than 5mm (including components)

Dimensions 54.6*19.6 Unit: mm Tolerance: ±0.5mm

Port Definition

Protection board wiring diagram

Port definition description:

Schematic diagram of battery connection sequence

Note: When the button is turned on, the LED will turn off automatically after 5 seconds. When charging, it will flash at the highest current capacity.

Precautions for connecting the protective board and the battery core

Warning: When connecting the protective plate to the battery cells or removing the protective plate from the battery pack, the following connection sequence and regulations must be followed; if operations are not performed in the required order, the components of the protective plate will be damaged, resulting in the protective plate being unable to protect the battery. core, causing serious consequences.

Preparation: As shown in Figure 11, connect the corresponding voltage detection cable to the corresponding battery core. Please pay attention to the order in which the sockets are marked.

Steps to install protective board:

Step 1: Solder the P-/C- wires to the P-/C- pads of the protection board without connecting the charger and load;

Step 2: Connect the negative pole of the battery pack to B- of the protection board;

Step 3: Connect the positive terminal of the battery pack to B+ of the protection board;

Step 4: After spot welding, short-circuit the protective plates B1, B2, B3, B4, B5, B6, B7, B8, B9, B+ breakpoint in sequence;

Step 5: Charge and activate.

Steps to remove the protective plate:

Step 1: Disconnect all chargers\loads;

Step 2: Disconnect the B+, B9, B8, B7, B6, B5, B4, B3, B2, B1 breakpoints of the protection board in sequence;

Step 3: Remove the connecting wire connecting the positive electrode of the battery pack from the B+ pad of the protective plate;

Step 4: Remove the connecting wires connected to the battery pack from the B1, B2, B3, B4, B5, B6, B7, B8, B9 pads of the protective board;

Step 5: Remove the connecting wire connecting the negative electrode of the battery pack from the B- pad of the protective plate.

Additional notes: Please pay attention to electrostatic protection during production operations.

BOM list of main components

Note: If SMD transistor: MOS tube is out of stock, our company may replace it with other models with similar specifications, and we will communicate and confirm.

Ordering information

1 Feiyu company logo;

2 Protection board model – (This protection board model is Fish10S007, other types of protection boards are marked, there is no limit to the number of characters in this item)

3. The number of battery strings supported by the required protection board – (this model of protection board is suitable for 10S battery packs);

4 Charging current value – 3.5A means the maximum support for continuous 5A charging;

5 Discharge current value – 20A means the maximum support for continuous charging is 20A;

6 Balance resistance size – fill in the value directly, for example, 100R, then the balance resistance is 100 ohms;

7 Battery type – one digit, the specific serial number indicates the battery type as follows;

8 Communication method – one letter represents a communication method, I represents IIC communication, U represents UART communication, R represents RS485 communication, C represents CAN communication, H represents HDQ communication, S represents RS232 communication, 0 represents no communication, this product UC stands for UART+CAN dual communication;

9 Hardware version – V1.1 means the hardware version is version 1.1.

The model number of this protection board is: FY-Fish10S007-10S-3.5A-20A-0R-4-U-V1.2. Please place the order according to this model number when placing bulk orders.

Also note:

1. When performing charge and discharge tests on the battery pack with the protective board installed, please do not use a battery aging cabinet to measure the voltage of each cell in the battery pack, otherwise the protective board and battery may be damaged. .

2. This protection board does not have a 0V charging function. Once the battery reaches 0V, the battery performance will be seriously degraded and may even be damaged. In order not to damage the battery, users need to charge it regularly to replenish the power when not in use for a long time; while in use After being discharged, it must be charged in time within 12 hours to prevent the battery from being discharged to 0V due to self-consumption. Customers are required to have an obvious sign on the battery casing that the user regularly maintains the battery.

3. This protection board does not have reverse charging protection function. If the polarity of the charger is reversed, the protection board may be damaged.

4. This protective board shall not be used in medical products or products that may affect personal safety.

5. Our company will not be responsible for any accidents caused by the above reasons during the production, storage, transportation and use of the product.

6. This specification is a performance confirmation standard. If the performance required by this specification is met, our company will change the model or brand of some materials according to the order materials without further notification.

7. The short-circuit protection function of this management system is suitable for a variety of application scenarios, but it does not guarantee that it can be short-circuited under any conditions. When the total internal resistance of the battery pack and short-circuit loop is less than 40mΩ, the battery pack capacity exceeds the rated value by 20%, the short-circuit current exceeds 1500A, the inductance of the short-circuit loop is very large, or the total length of the short-circuited wire is very long, please test by yourself to determine whether This management system can be used.

8. When welding battery leads, there must be no wrong connection or reverse connection. If it is indeed connected incorrectly, the circuit board may be damaged and needs to be retested before it can be used.

9. During assembly, the management system should not directly contact the surface of the battery core to avoid damaging the circuit board. The assembly must be firm and reliable.

10. During use, be careful not to touch the lead tips, soldering iron, solder, etc. on the components on the circuit board, otherwise the circuit board may be damaged.

Pay attention to anti-static, moisture-proof, waterproof, etc. during use.

11. Please follow the design parameters and usage conditions during use, and the values in this specification must not be exceeded, otherwise the management system may be damaged. After assembling the battery pack and management system, if you find no voltage output or failure to charge when you power on for the first time, please check whether the wiring is correct.