10S 36V 13S 48V 15S 52V 15A Hardware BMS for E-bike

FY•X is a 10S 36V 13S 48V 15S 52V 15A Hardware BMS for E-bike manufacturer located in China. Its unique battery management system provides reliable performance and safety for e-bikes. These BMS devices are designed to support 15A current, ensuring efficient energy conversion and long-lasting battery life. As China’s leading electric bicycle hardware provider, FY•X is committed to providing users with advanced technology and reliable products to promote the development of electric travel.

Model:Fish15002

Product Description

The 10S 36V 13S 48V 15S 52V 15A Hardware BMS for E-bike BMS (battery management system) provided by FY•X Chinese manufacturer is an efficient solution. These BMS devices support 15A current management to ensure the safe and stable operation of the battery pack. FY•X is known for its superior manufacturing technology and reliability, providing reliable battery protection for electric bicycles. These BMS use advanced technology to ensure intelligent monitoring and management of batteries, improving the performance and lifespan of the entire system. Choosing FY•X’s BMS is an investment in reliability and performance, providing riders with a safer and more reliable e-bike experience.

Application scope

This product is a protective board solution specially designed by Wenhong Technology Company for 13-string battery packs such as electric bicycles and motorcycles. It can be applied to lithium batteries with different chemical properties, such as lithium ion, lithium polymer, etc. The protection board has strong load capacity and the maximum continuous current can be 20A.

Functional characteristics

● 13 battery cells are protected in series;

● Charging and discharging voltage, temperature, overcurrent and other protection functions;

● Low power consumption.

Physical reference picture

Figure 1: Real picture of the front of the BMS

Figure 2: Real picture of the back of BMS

Electrical Characteristic (Ta = 25 ℃.)

Details Min. Typ. Max Error Unit
Battery
Battery Gas LiCoxNiyMnzO2  
Battery Links 13S  
Absolute Maximum Rating
Input Charging Voltage   54.6   ±1% V
Input Charging Current   10 15   A
Output Discharging Voltage 27 48 54   V
Output Discharging Current     20   A
Continuous Output Discharging Current ≤20 A
Ambient Condition

Operating Temperature

-20   75  
Humidity (No Water-Drop) 0%       RH
Storage
Temperature -40   85  
Humidity (No Water-Drop) 0%       RH
Protection Parameters
Over-Charge Voltage Protection 4.150 4.200 4.250 ±50mV V
Over-Charge Voltage Protection Delay Time 200 1000 2000   ms
Over-Charge Voltage Protection Release 4.050 4.100 4.150 ±50mV V
Over-Discharge Voltage Protection 2.70 2.800 2.90 ±100mV V
Over-Discharge Voltage Protection Delay Time 200 1000 2000   ms
Over-Discharge Voltage Protection Release 2.800 2.900 3.000 ±100mV V
Overcurrent charge  protection1 (OCCP1) 13 15.5 18 ±2.5 A
Overcurrent charge  protection1 delay time 1 3 5 ±2 S
Overcurrent charge  protection1 release Remove charger delay 5 seconds
Discharge overcurrent 1 protection 47 52.5 58 ±5.5 A
Discharge overcurrent 1 protection delay 500 1000 2000   ms
Discharge overcurrent 1 Protection release The device recovers after a delay of 30 seconds, but locks after four consecutive overflows within one minute, and recovers or charges after removing the load for 10 seconds  
Discharge overcurrent 2 protection 70 80 90 ±10 A
Discharge overcurrent 2 protection delay 30 50 70 ±20 ms
Discharge overcurrent 2 protection release The device recovers after a delay of 30 seconds, but locks after four consecutive overflows within one minute, and recovers or charges after removing the load for 10 seconds  
Short circuit protection 160   600   A
Short circuit protection delay 320   500   us
Short circuit protection release Remove the load and restore or charge after 10 seconds  
Short circuit specification Short circuit: If the short circuit current is less than the minimum or higher than the maximum, the short circuit protection may fail. If the short circuit current is more than 600A, the short circuit protection is not guaranteed, and it is not recommended to perform a short circuit protection test
Discharge high temperature protection 65 70 75 ±5
Discharge high temperature protection release 55 60 65 ±5
Low temperature discharge protection -30 -25 -20 ±5
Discharge low temperature protection release -25 -20 -15 ±5
Charging high temperature protection 60 65 70 ±5
Charge high temperature protection release 50 55 60 ±5
Charge low temperature protection -10 -5 0 ±5
Charge low temperature protection release -5 0 5 ±5
Current Consumption
Sleep Consumption   50 100   uA
Over-Discharge Consumption   35 80   uA

BMS block diagram

Figure 7: Protection schematic diagram

PCB and size structure drawing

Figure 8: Top board wiring diagram

Figure 9: Mainboard bottom wiring diagram

Figure 10: Dimensions 65*52 Unit: mm Tolerance: ±0.5mm

Protection plate thickness: less than 12mm (including components)

Port Definition

Figure 11: Wiring diagram of the protection board

Port definition:

Item Details
B+ Connect to Positive Side of the pack.
B- Connect to Negative Side of the pack.
P- Charging and Discharging Negative Port.
   J1 1 BC0 Connect to Negative Side of Cell 1.
2 BC1 Connect to Positive Side of Cell 1.
3 BC2 Connect to Positive Side of Cell 2.
4 BC3 Connect to Positive Side of Cell 3.
5 BC4 Connect to Positive Side of Cell 4.
6 BC5 Connect to Positive Side of Cell 5.
7 BC6 Connect to Positive Side of Cell 6.
8 BC7 Connect to Positive Side of Cell 7.
9 BC8 Connect to Positive Side of Cell 8.
10 BC9 Connect to Positive Side of Cell 9.
11 BC10 Connect to Positive Side of Cell 10.
  12 BC11 Connect to Positive Side of Cell 11.
  13 BC12 Connect to Positive Side of Cell 12.
  14 BC13 Connect to Positive Side of Cell 13.
NTC Temperature probe

Figure 12: Battery connection sequence diagram

Precautions for the connection between the protection board and the battery core

Preparation: According to the definition shown in Figure 11, connect the corresponding voltage detection cable to the corresponding battery core. Please pay attention to the order in which the sockets are marked.

Steps to install protective board:

Step 1: Weld the P- and wires to the corresponding positions of the protection board without connecting the charger and load.

Step 2: Connect the negative pole of the battery pack to B- of the protection board;

Step 3: Connect the positive terminal of the battery pack to B+ of the protection board;

Step 4: Connect the battery pack and battery rows to J1 of the protection board;

Steps to remove the protective plate:

Step 1: Disconnect all chargers\loads

Step 2: Unplug the battery pack’s battery strip connector J1;

Step 3: Remove the connecting wire connecting the positive electrode of the battery pack from the B+ pad of the protective plate

Step 4: Remove the connecting wire connecting the negative electrode of the battery pack from the B- pad of the protective plate

Additional notes: Please pay attention to electrostatic protection during production operations.