20S 60V 72V 60A RS485 BMS for E-Motorcycles

This FY•X high quality 20S 60V 72V 60A RS485 BMS for E-Motorcycles is a protective board solution specially designed by Huizhou Feiyu New Energy Technology Co., Ltd. for power supply 16-20 string battery packs. It is suitable for lithium batteries with different chemical properties and different numbers of strings, such as lithium ion, lithium polymer, Lithium iron phosphate, etc.

BMS has an RS485 communication interface, which can be used to set various protection voltage, current, temperature and other parameters, which is very flexible.The protection board has strong load capacity and the maximum sustainable discharge current can reach 40A. The protection board has LED power indicator and system operation indicator light, which can conveniently display various statuses.

Functional characteristics

● 20 batteries are protected in series.

● Charging and discharging voltage, current, temperature and other protection functions.

● Output short circuit protection function.

●Two-channel battery temperature, BMS ambient temperature, FET temperature detection and protection.

● Passive balancing function.

● Accurate SOC calculation and real-time estimation.

● Protection parameters can be adjusted through the host computer.

● RS485 communication can monitor battery pack information through the host computer or other instruments.

● Multiple sleep modes and wake-up methods.

Physical reference picture

Figure 1: BMS front view

Figure 2: Physical picture of the back of BMS

Electrical Characteristic (Ta = 25 ℃.)

The above parameters are recommended values and users can modify them according to actual applications.

BMS principle block diagram

Figure 7: Protection principle block diagram

PCB and dimensional structure diagram

Figure 8: Motherboard top-level wiring diagram

Figure 9: Motherboard bottom wiring diagram

Figure 10: Dimensions 178*80 Unit: mm Tolerance: ±0.5mm

Protection board thickness: less than 15mm (including components）

Port Definition

Figure 11: Protection board wiring diagram

Port definition description：

Figure 12: Schematic diagram of battery connection sequence

Note: When the button is turned on, the LED will turn off automatically after 10 seconds. When charging, it will flash at the highest current capacity.

Note: Discharge failure flashes 3 times, charging flashes 3 times and then normal charging is displayed.

Precautions for connecting the protective board and the battery core

Warning: When connecting the protective plate to the battery cells or removing the protective plate from the battery pack, the following connection sequence and regulations must be followed; if operations are not performed in the required order, the components of the protective plate will be damaged, resulting in the protective plate being unable to protect the battery. core, causing serious consequences.

Preparation: As shown in Figure 11, connect the corresponding voltage detection cable to the corresponding battery core. Please pay attention to the order in which the sockets are marked.

Steps to install protective board:

Step 1: Solder the P-line to the P-pad of the protection board without connecting the charger and load;

Step 2: Connect the negative pole of the battery pack to B- of the protection board;

Step 3: Connect the positive terminal of the battery pack to B+ of the protection board;

Step 4: Connect the battery pack and battery rows to J1 of the protection board;

Step 5: Connect the battery pack and battery rows to J2 of the protection board;

Step 6: Charge and activate.

Steps to remove the protective plate:

Step 1: Disconnect all chargers\loads

Step 2: Unplug the battery pack and battery strip connector J2;

Step 3: Unplug J1 of the battery pack battery strip;

Step 4: Remove the connecting wire connecting the positive electrode of the battery pack from the B+ pad of the protective plate

Step 5: Remove the connecting wire connecting the negative electrode of the battery pack from the B- pad of the protective plate

Additional notes: Please pay attention to electrostatic protection during production operations.

BOM list of main components

Note: If SMD transistors and MOS tubes are out of stock, our company may replace them with other models of similar specifications.

Ordering information

1 Huizhou Feiyu New Energy Technology Co., Ltd. logo;

2 Protection board model – (This protection board model is Fish20S002, other types of protection boards are marked, there is no limit to the number of characters in this item)

3. The number of battery strings supported by the required protection board – (this model of protection board is suitable for 20S battery packs);

4 Charging current value – 20A means the maximum support for continuous charging is 20A;

5 Discharge current value – 35A means maximum support for continuous 35A charging;

6 Balance resistance size – fill in the value directly, for example, 100R, then the balance resistance is 100 ohms;

7 Battery type – one digit, the specific serial number indicates the battery type as follows;

8 Communication method – one letter represents a communication method, I represents IIC communication, U represents UART communication, R represents RS485 communication, C represents CAN communication, H represents HDQ communication, S represents RS232 communication, 0 represents no communication, this product UC stands for UART+CAN dual communication;

9 Hardware version – V1.0 means the hardware version is version 1.0.

The model number of this protection board is: WH-Fish20S002-20S-20A-40A-100R-4-R-V1.4. Please place the order according to this model number when placing bulk orders.

Also note:

1. When performing charge and discharge tests on the battery pack with the protective board installed, please do not use a battery aging cabinet to measure the voltage of each cell in the battery pack, otherwise the protective board and battery may be damaged. .

2. This protection board does not have a 0V charging function. Once the battery reaches 0V, the battery performance will be severely degraded and may even be damaged. In order not to damage the battery, the user should not charge the battery for a long time (the battery pack capacity is greater than 15AH, and the storage exceeds 1 Months) When not in use, it needs to be charged regularly to replenish the battery; when in use, it must be charged in time within 12 hours after being discharged to prevent the battery from being discharged to 0V due to self-consumption. Customers are required to have an obvious sign on the battery casing that the user regularly maintains the battery.

3. This protection board does not have reverse charging protection function. If the polarity of the charger is reversed, the protection board may be damaged.

4. This protective board shall not be used in medical products or products that may affect personal safety.

5. Our company will not be responsible for any accidents caused by the above reasons during the production, storage, transportation and use of the product.

6. This specification is a performance confirmation standard. If the performance required by this specification is met, our company will change the model or brand of some materials according to the order materials without further notification.

7. The short-circuit protection function of this management system is suitable for a variety of application scenarios, but it does not guarantee that it can be short-circuited under any conditions. When the total internal resistance of the battery pack and short-circuit loop is less than 40mΩ, the battery pack capacity exceeds the rated value by 20%, the short-circuit current exceeds 1500A, the inductance of the short-circuit loop is very large, or the total length of the short-circuited wire is very long, please test by yourself to determine whether This management system can be used.

8. When welding battery leads, there must be no wrong connection or reverse connection. If it is indeed connected incorrectly, the circuit board may be damaged and needs to be retested before it can be used.

9. During assembly, the management system should not directly contact the surface of the battery core to avoid damaging the circuit board. The assembly must be firm and reliable.

10. During use, be careful not to touch the lead tips, soldering iron, solder, etc. on the components on the circuit board, otherwise the circuit board may be damaged.

Pay attention to anti-static, moisture-proof, waterproof, etc. during use.

11. Please follow the design parameters and usage conditions during use, and the values in this specification must not be exceeded, otherwise the management system may be damaged. After assembling the battery pack and management system, if you find no voltage output or failure to charge when you power on for the first time, please check whether the wiring is correct.